The zf 542 is a fully synchronized 5 speed manual transmission. I suspect that the cooler pump in the zf6 is not answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. Zf 5 speed transmission for sale, s542 s547 rebuild. Amsoil transmission fluids offer the best protection for your xk8, even in the most severe driving conditions. You might wonder if you can use dextroniiiford mercon multipurpose automatic transmission atf instead of motor oil. Muncie power products 201 east jackson street muncie, indiana 473052834 phone. Ford f150 2000, automatic transmission oil pan by dorman. Once the fluid overflows, tighten the fill plug and clean the area. The zf requires the use of special dexronmercon automatic transmission fluid, and many transmission failures have been attributed to owners not.
Oct 03, 2008 the drain and fill plugs are on the same side of the transmission case. This is usually a pretty simple procedure of draining and filling. My factory helm service manual says the zf5 takes 3. May 23, 2016 make sure you close the drain plug, then using your fluid pump, pump fresh fluid into your fill hole until it overflows. There are three different versions of the zf 5 speed, the s542 being the most.
Replacing the fluid is as simple as locating the drain and fill plugs. External transmission filter kit for automatic transmissions and ford 6 speed. If you drive a vehicle with a stick shift, you might wonder if automatic transmission fluid will work in your manual transmission. You might wonder if you can use dextroniii ford mercon multipurpose automatic transmission atf instead of motor oil. Zf annually invests about six percent of its sales in research and development ensuring continued success through the design and engineering of innovative technologies. Zf is a global leader in driveline and chassis technology as well as active and passive safety technology. Below dan provides information on common problems including noise, shifting, 5 th reverse gear and clutch issues as well as upgrades that are. I have a 2000 ford focus, my question is where is the drain plug for the transmission fluid on a 5 speed manual answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. The ford dana 20 transfer case is gear driven with a cast iron case. Early bronco versions have a strong housing, are small and lightweight, and can handle a.
Buy zf s547 transmission plug drain or fill, 501209879 ford f250 f350 5 speed zf s547 manual transmission reverse gear shop for more zf parts. Buy zf transmission drain plug for automatic trans 241175207. Transmission removal and rebuild zf5 ford powerstroke. How to replace the fluid in a zf 5 speed manual transmission.
The transmission shifts a little hard and we wanted to change the tranny fluid, but the owners manual recommends 2 different fluids to use. Transmission fluid is an important fluid in your car and needs to be topped up on a regular basis. Designed with a drain plug for easy service of the transmission fluid, dormans auto transmission oil pan eliminates the hassle of having to loosen the pan. It is drivers drop and it was available with a couple different low range ratios. In addition, if the filter becomes plugged, our unit will go into complete bypass. Jul 10, 2012 what type of manual transmission oil goes in my ford f250f350f450 manual transmission. Problems with your zfs547 manual transmission if not correctly identified can be very expensive and cost you plenty of cash as well as down time according to manual transmission rebuild professional dan schoenfelder of midwest. It depends on the year and transmission type 4 spd, 5spd, 6spd. Rebuilt zf 5 speed transmissions free core pick up 2. I suspect that the cooler pump in the zf6 is not answered by a verified ford mechanic. The zf s542 was used from 19881994 and the zf s547 from 1995 on. Zf s542 s547 s547m s6650 s6750 transmission drain or. Fords configuration uses a unique internal oil pump to pump lubricating oil to an external oil cooler, much like that of an automatic transmission, to dissipate the heat generated during heavyduty use or towing. Manual transmissions consist of internal gears, bearings, and.
For f250, f350, f450, f550 super duty, silverado and sierra. Zf s542 s547 s547m s6650 s6750 transmission drain or fill plug with oring m22x1. The dip stick can be located on the body transmission body as illustrated by the diagram above. Manual transmission fill plug 2530 ftlbs drain plug 2530 ftlbs. Apr 25, 2015 ford 5 speed manual transmission zfs547 providing you with issues rebuild or replacement components, ask an expert. Fullsize ford truck transfer cases blue oval trucks. Improper diagnosis of ford zf s542 manual transmission problems can cost you a lot of money and time according to manual transmission rebuild expert, dan schoenfelder, of midwest transmission center in zumbrota, mn. Developed by the german manufacturer zf friedrichshafen engineering in the year 1987, this transmission became the premiere manual for all fseries trucks until the year 2001. Ford fusion hev, ford fusion energi phev, ford cmax hev, ford cmax energi phev, lincoln mkz hybrid. Learn how to remove plugs from a manual transmission in this free car maintenance video from a professional mechanic. Zf transmission drain plug for automatic trans 241175207. Problem is, the pump inlet goes only halfway down into the bottle, so i have to top up the fill bottle many times to get a full transmission fill.
Here at high gear transmission we run automatic transmission fluid in most of our manual transmissions with great results. If your transmission fluid is leaking, it can cause damage to your engine checking the transmission fluid in a manual transmission car is slightly different than for those with automatic transmissions. Manual transmission fill plug 2530 ftlbs drain plug 2530 ftlbs transfer case fill plug 12 ftlbs drain plug 12 ftlbs show full signature. Zf 6 speed for sale ford ram transmission parts and specs. Zf s547 plug drain or fill, 501209879 ford transmission. Zf transmission service manual 5 2 transmission system 2. Reman 91 460 zf5 speed transmission 4x4 4wd zf 5 ford f250 f350. Automatic transmission fluid is commonly ran in manual transmissions. Oct 14, 2008 i have a 2000 ford focus, my question is where is the drain plug for the transmission fluid on a 5 speed manual answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. Oil rail drain plug orings 9403 riffraff diesel performance. How to fix a stripped oil pan drain plug on your car. I had a 1989 f150 with a 5speed mazda transmission, and drain fill was the same way. Ford zf 5 speed transmission sale s547, s542, s547m. Zf5hp24 bmw transmission oil pan free priority shipping.
It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. For part number for the seal itself is 5g1z7l101aa my zf manual part number is 7l101 sent from my samsungsmg935a using tapatalk nov 21, 2016 at. Most here have drilled a hole on a castin flat surface on the bottom of the diff housing, then tapped 14 or 38 npt threads and installed their own plug. Oct 09, 20 all ford zf6 trans require atf and nothing else. Zf s542 5speed transmission parts the ford zf s542 5speed synchronized transmission was used in fseries trucks from 19871995, including the f250, f350, super duty and some f150s and broncos. Ford 5 speed manual transmission zfs547 providing you with issues rebuild or replacement components, ask an expert. In 1995, zf purchased the italianbased hurth marine gear which continues to produce the smaller gears under the zf name. Rebuilt zf 5 speed transmissions high impact transmission. It should take about three quarts of automatic transmission fluid atf. Having ford zf s542 5 speed manual transmission problems. F150s built after 2011 are equipped with the 6r80 transmission.
This transmission is the subject of a massive number of lawsuits alleging ford lied in order to sell cars ford knew had defective transmissions. Upon installation ensure the plug is in the torque converter and preload the torque. The transmission fluid dip stick is visible in the engine bay on 20042010 f150s. Remove stripped bolt, transmission fill plug, how to youtube. Also available are bearing retainer and small parts. Zf 6 speed transmission parts rebuilt manual transmission. Insert the allen wrench into the head and give the extension a few taps with a hammer to assure that the wrench is fully seated in the plug and to help break the plug threads loose from the head. What type of manual transmission oil goes in my ford f250f350f450 manual transmission. How to check manual transmission fluid yourmechanic advice. Manual transmission fill bolt stripped the diesel stop. I had a 1989 f150 with a 5speed mazda transmission, and drainfill was the same way. The two main determining factors between these models is years and engine size.
Changing transmission fluid in a manual transmission the. Zf s542, s547 transmission fluid replacement procedures. Make sure you close the drain plug, then using your fluid pump, pump fresh fluid into your fill hole until it overflows. Ford ranger 4wd automatic transmission 5speed 2000, automatic transmission oil pan by dorman. I am going to try out some royal purple synchromax roy01512 transmission fluid in my 1996 ford f250 powerstroke zf5 s547 by changing. Most 19871997 f250 with either the mazda or s542 zf manual transmission require dexron. Zf 5 speed 4wd transmissions are supplied with the 6 bolt circular pattern. Ford recommends replacing the transmission fluid at 60,000 mile intervals, however you may consider. When draining out fluid in the transmission, it is necessary to slowly screw off the oil drain plug, so as to avoid fluid spraying. The ford zf5 and zf6 line uses a tapered input bearing for added strength. One of the easiest ways to spot a zf is ribbed crisscross pattern on the sides. The ford synthetic manual transmission fluid or the mercon v atf. Zf s547 plug drain or fill, 501209879 ford transmission parts.
What type of fluid goes in a ford f250 truck manual. The drain and fill plugs are on the same side of the transmission case. Zf marine is now the largest supplier of marine transmissions, propellers, surface drives, and controls in the world. Dirtyb15 changing the oil in the frt diff will be a challange, no drain plug and the diff case bolts to the one twin traction beam stamping. I got less than that in, when the fill hole started overflowing. Using a properly formulated transmission fluid for your jaguar xk8 can protect your vehicle from costly problems down the road.
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